Rapid Prototype Development and Testing Capabilities (RPDTC)

Innovating Together

In the Oil and Gas industry, our customers face complex engineering and application challenges. In response, we’ve created the RPDTC service to reduce the time it takes to supply our customers with certified solutions for their next-generation tooling designs.

Our customers rely on us to rapidly deliver prototype designs and leverage our manufacturing and testing services to produce certified products to their specifications and ensure projects stay on schedule.

From concept to delivery, FFLTech will be a reliable partner for your next certified sealing solution.

Turn-key, Certified Solutions

RPDTC is a comprehensive engineering, manufacturing and testing service that provides:

  • Dedicated Project Management from Start to Finish
  • Application Design & Engineering Resources
  • Turn-key Manufacturing to Meet Your Project's Schedule
  • In-house Qualification Testing
  • A Certified Solution for Your Application Challenge

Want to learn more?

To see if your project is a good fit for our services, tell us more about it!

State of the art design, development and testing capabilities

Upstream applications are encountering higher temperatures and pressures along with more chemically aggressive conditions. This makes high performance plastics a good material fit with chemical, electrical, abrasive wear, hydrolysis, and temperature resistant properties.

We utilize engineered designs, advanced manufacturing, product and material testing, material development, prototyping, and custom molding and machining of high-performance plastics to provide our customers with robust solutions.

Product Development Process

We take on upstream application challenges, identify an area for improvement, then develop innovative solutions to meet those challenges. Our in-house Materials Development and Product Testing Lab provides mixing, testing, and measurement capabilities; it is where we develop new materials and perform product verification testing and analysis for our distinctive solutions and proprietary customer projects.

The facility’s product testing capabilities, in combination with the development of proprietary materials, have helped bring innovative sealing solutions to the upstream market, including:

  • Gazguard ® - line of proprietary elastomers that meets NORSOK M710 standard requirements for both sections: RGD and H2S aging
  • Unitized Seal-lok ™ – proprietary sealing solution tested up to 600° F, and pressures to 15,000 psi per ISO14310, V0 specification; designed for applications where traditional multi-component type seal stacks and bonded seals are currently used
  • Base Resistant Elastomers (BRE) – proprietary elastomers developed to address extreme applications, for use in downhole tooling technology